
University of Nantes
National College of Mechanics
E.M.S.M.
1 rue de la Noe - 4407 Nantes Cedex
Tel. : (40) 74.79.76
Technology and Production
Techniques Department
Objective
To treat an engine with
XcelPlus Anti Wear Protection (originally tested under another private label)
according to the established criteria, by the manufacturer and to measure all
characteristics.
Test Performed
Test Engine
\All test were made on a Renault type 841 engine with the builder's
specifications concerning electromagnetic brakes on Foucalt currents Schenck W
70.
The basic settings were:
Bore : 79 mm
Stroke : 84 mm
Head of Cylinder Pressure : 821
Carburettor Weber 32 DIR 35 - double body differential
1st body : venturi 24 mm - main jet 140 correction jet
165
2nd body : venturi 24 mm - jet 132 correction jet 185
Ignition Points Ducellier R 254 D 60
Spark Plug Lodge 2IILNY
Coil Ducellier Competition 14 Kv
The motor oil used shall be a commercial oil : IGOL 20 W 40
At the beginning of the test, the engine registered about 400 hours of bench
tests of which 80% were at full load. This would be equivalent of between 30,000
and 40,000 kilometers.
To be effective, the treatment should be made on an engine with a minimum of 20
- 25,000 kilometers. This condition is required.
Measurement of Test engine:
The following characteristic curves are traced.
* Torque at full load
* Horsepower at full load
* Specific consumption at full load
* Loss by mechanical friction at full load
* Acceleration in speed regulation from least torque to greatest torque.
The results are shown in the following table:
Speed |
Torque |
Horsepower |
Consumption |
Loss
by Friction |
Acceleration |
rpm |
Nm* |
hp |
g/hp/h |
hp |
seconds |
2000 |
118.2 |
33.67 |
223.2 |
2.85 |
3.4 |
2500 |
123.2 |
43.85 |
211.1 |
3.92 |
5.0 |
3000 |
123.7 |
52.83 |
208.8 |
5.34 |
5.2 |
3500 |
122.2 |
60.90 |
204.6 |
8.47 |
6.0 |
4000 |
116.0 |
66.05 |
204.4 |
12.53 |
8.5 |
4500 |
108.4 |
69.42 |
207.4 |
16.34 |
5.8 |
5000 |
99.5 |
70.80 |
208.0 |
22.8 |
5.4 |
5500 |
88.6 |
69.35 |
225.1 |
--- |
5.3 |
*Nm = Mechanical
efficiency
Test Performed
In view of these results, it can be stated that the characteristics of the test
engine are an average of only 2 % below manufacturer's specifications.
Treatment with
XcelPlus
Since the engine's crankcase has a capacity of 4 litres, treatment is made with
one quart of XcelPlus and 3 liters of IOGL 20w 40.
The duration of the
treatment is established on a base of 5,000 km for every 40 hours of bench tests
distributed as follows:
City |
20 % |
8 hours |
Highway |
45 % |
18 hours |
Turnpike |
20 % |
8 hours |
Uphill |
15 % |
6 hours |
For purposes of the
test, motor load conditions have been calculated from an R1152 body with a
rolling weight of 1200 kg equipped with a 4 speed transmission.
Test of treated engine
The following table shows the characteristic curves on a treated engine under
the same test conditions as the base engine:
Speed |
Torque |
Horsepower |
Consumption |
Frictional loss |
Acceleration |
rpm |
Nm* |
hp |
g/hp/h |
hp |
seconds |
2000 |
123.0 |
35.03 |
227.7 |
2.0 |
3.2 |
2500 |
130.9 |
46.61 |
209.8 |
2.0 |
4.6 |
3000 |
129.1 |
55.17 |
208.8 |
4.7 |
4.8 |
3500 |
127.1 |
63.35 |
201.5 |
7.0 |
5.3 |
4000 |
122.0 |
69.48 |
201.6 |
11.8 |
6.4 |
4500 |
113.8 |
72.91 |
205.5 |
15.7 |
5.2 |
5000 |
104.0 |
74.08 |
209.5 |
20.3 |
4.7 |
5500 |
92.2 |
72.25 |
221.5 |
--- |
5.0 |
Comparative
Results
Engine Torque
(Nm) at
full load:
As these comparative results show, the torque increase is very clear and is
established at an average of
4.7 %
which will provide the greatest flexibility of use accompanied by better
acceleration.
Speed |
Base |
Treated |
Increase |
|
rpm |
Nm |
Nm |
Nm |
Percentage |
2000 |
118.2 |
123.0 |
4.8 |
+4.0 % |
2500 |
123.2 |
130.9 |
7.7 |
+6.3 % |
3000 |
123.7 |
129.1 |
5.4 |
+4.4 % |
3500 |
122.2 |
127.1 |
4.9 |
+4.0 % |
4000 |
116.0 |
122.0 |
6.0 |
+5.2 % |
4500 |
108.4 |
113.8 |
5.4 |
+5.0 % |
5000 |
99.5 |
104.0 |
4.5 |
+4.6 % |
5500 |
88.6 |
92.2 |
3.6 |
+4.2 % |
Engine horsepower
(hp) furnished at full load :
Here again one finds the same gain in percentage as for the torque curves since
horsepower is the torque product per speed.
The average gain is 4.7 %
Speed |
Base |
Treated |
Increase |
|
rpm |
|
|
hp |
Percentage |
2000 |
33.67 |
35.03 |
1.36 |
+4.0 % |
2500 |
43.85 |
46.61 |
2.76 |
+6.3 % |
3000 |
52.83 |
55.17 |
2.34 |
+4.4 % |
3500 |
60.90 |
63.35 |
2.45 |
+4.0 % |
4000 |
66.05 |
69.48 |
3.43 |
+5.2 % |
4500 |
69.42 |
72.91 |
3.49 |
+5.0 % |
5000 |
70.80 |
74.08 |
3.28 |
+4.6 % |
5500 |
69.35 |
72.25 |
2.90 |
+4.2 % |
Specific
consumption (g/hp/h) at full load:
Speed |
Engine |
Increase |
rpm |
Base |
Treated |
g/hp/h |
Percentage |
2000 |
223.2 |
227.7 |
-4.3 |
-4.3 % |
2500 |
211.1 |
209.8 |
1.2 |
0.6 % |
3000 |
208.8 |
208.8 |
0.0 |
0.0 % |
3500 |
204.6 |
201.5 |
3.1 |
1.5 % |
4000 |
204.4 |
201.6 |
2.8 |
1.4 % |
4500 |
207.4 |
205.5 |
1.9 |
1.0 % |
5000 |
208.0 |
209.5 |
-1.5 |
-0.7 % |
5500 |
285.1 |
221.4 |
-3.7 |
-1.6 % |
The gain specific
consumption either positive or negative, is negligible, remaining intrinsically
at
+0.43 %, which may be
attributed to measurement error or to test conditions. This is normal since XcelPlus treatment is used for lubrication. The volumetric and combustion yields
remain identical, treatment or no, which implies an identical specific
consumption.
The specific consumption is the consumption per horsepower per hour and is
expressed in grams.
Losses by mechanical friction (hp) at full load:
Speed |
Engine |
rpm |
Base (hp) |
Treated (hp) |
Increase |
Percentage |
2000 |
2.85 |
2.0 |
+0.85 |
+30 % |
2500 |
3.92 |
2.0 |
+1.92 |
+49 % |
3000 |
5.34 |
4.7 |
+0.64 |
+12 % |
3500 |
8.47 |
7.0 |
+1.47 |
+17 % |
4000 |
12.53 |
11.8 |
+0.73 |
+6 % |
4500 |
16.34 |
15.7 |
+0.64 |
+4 % |
5000 |
22.8 |
20.3 |
+2.5 |
+11 % |
The gain is rather
substantial and is established at an average of
16 %, which implies an
improvement in lubrication of all moving parts.
This, of course, explains the gains obtained in torque and power, starting
with an increase in mechanical output.
Acceleration at
full Load:
The gain
obtained on the average was
14 %;
this being a result of the improvement in mechanical output.
With the given regimen, the establishment of the greatest available torque
being faster, the rise during testing will also be faster at full load.
Speed |
Engine |
rpm |
Base (seconds) |
Treated (seconds) |
Gain |
Percentage |
2000 |
3.4 |
3.2 |
0.2 |
+6 % |
2500 |
5.0 |
4.6 |
1.6 |
+32 % |
3000 |
5.2 |
4.8 |
0.4 |
+8 % |
3500 |
6.0 |
5.3 |
0.7 |
+12 % |
4000 |
8.5 |
6.4 |
2.1 |
+25 % |
4500 |
5.8 |
5.2 |
0.6 |
+10 % |
5000 |
5.4 |
4.7 |
0.7 |
+13 % |
5500 |
5.3 |
5.0 |
0.3 |
+6 % |
Average |
|
|
|
+14 % |
Thermal Limitation:
The bench test for horsepower show:
* An average
increase of oil pressure
of 0.5 bar.
* An Average
decrease of oil
temperature of 15 %.
This is explained by the fact that a film formed by treatment
with XcelPLus Formula 101 is effectively spread on the moving parts. Thereby
reducing the play, permitting the increase of pressure and reducing internal
friction of the oil on the adherent seats.
It is evident by the fact that the motor
oil working under less stress loses its qualities less quickly and will,
therefore, last longer.
Conclusions:
In view of the results
of the completed tests, we have come to the following conclusions:
*
Improvement of mechanical output through reduced friction due to the improvement
of lubrication
*
Improvement
of engine torque and available horsepower
*
Improvement of acceleration
*
Decrease
in oil used
*
Reduction of fuel consumption
This last point
deserves explanation. We have seen torque, horsepower and acceleration increase
while specific consumption remains unchanged.
Actual consumption in automobiles is usually expressed in liters per 100 km
and is determined by the following factors which affect the performance of each
engine:
* Engine load
(acceleration position)
*
Properly
tuned engine
* The
vehicle's speed
* Aerodynamic
design of the vehicle and atmospheric conditions
Thus,
at equal horsepower, a better performing engine (such as one treated with XcelPlus) will work more efficiently and consume less.
Concerning increased acceleration, the treated
engine consumes so much less that it's acceleration is faster (greater
horsepower is used for a shorter period).
Although these test
results apply only to the laboratory tested engine, and actual consumption
cannot be measured,
similar results may be
expected under normal driving conditions.
Under average usage, a single treatment with Xcelplus Engine Protection will
provide substantial savings due to improved engine efficiency and lubrication
caused by the following factors:
* A
decrease in fuel consumption during normal use
* Longer
periods between oil changes
* Less
wear
and tear on the engine, especially during cold starts
* Ease
of starting increases, especially under winter conditions.
Nantes,
14 February 1979
M. Lemaire
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